PV Industries  ·  Industry Focus

Automotive & EV

Zero-backlash clutches enabling 2-speed EV transmissions and on-demand eAxle disconnect, electronically repeatable clutch-brakes for EV assembly line torque control, and spring-applied parking brakes for electric 2W/3W — proven in production at MTA EMTC, Bosch, and MICO.

Applications We Service

Four Automotive and EV Applications

MTA EMTC, Palwal and agricultural PTO drive applications are existing PV Industries customers. PV Industries components are validated to Tier-1 automotive assembly standards.

01
EV-01 · EV Powertrain

Enabling 2-Speed Automatic Transmissions for Electric 2W & 3W

Shifting gear ratios on an electric 2W/3W transmission without torque interruption, levers, or a battery-draining hydraulic system is a core drivetrain challenge. The clutch needs zero-backlash engagement, sub-30ms response, and low coil wattage.

Electromagnetic single disc clutch — energise the coil and the armature snaps onto the friction liner instantly with no backlash; de-energise and the spring releases with zero residual drag. Modular compact range mounts directly to IEC motor flanges.

Single Disc Clutch
Torque: 7–220 NmVoltage: 24V DC (48V available)Engagement: <30 msReference: MTA EMTC, Palwal — live production
02
EV-02 · EV Assembly

Precision Torque Control for EV Assembly Line Tooling

Every fastener torque value on an EV battery pack module is safety-critical — undertorque risks thermal events, overtorque creates scrap. Conventional mechanical torque tools drift as friction surfaces wear.

Torque is set by coil current, not spring preload — repeatability is governed by electronics, not friction wear, and stays consistent from cycle 1 to 100,000.

Clutch-Brake Combination
Torque: 6–200 NmControl: Coil current — no driftCycle life: High — industrial duty
03
EV-03 · EV Safety

Failsafe Parking Brake & Hill Hold for Electric 2W and 3W

Every electric 2W/3W needs a parking brake that holds on a gradient at rest. Any design that draws continuously from the battery to hold is unacceptable — the brake must hold on power loss without consuming a watt.

Spring-applied, electrically-released single disc fail-safe brake. Compression spring clamps the armature by default; 24V DC releases for riding; on key-off or power loss, the spring re-engages instantly, preventing rollback.

Safety Brake
Torque: 7–40 NmHold: Spring — ZERO battery drainRelease: 24V DCResponse: Instantaneous on key-off
04
EV-04 · eAxle

On-Demand eAxle Disconnect for Electric Two and Three Wheelers

Decoupling a motor from the drivetrain when not needed eliminates drag losses and extends range. The clutch must consume negligible power disengaged, respond in under 30ms, and fit the tight 2W/3W powertrain envelope.

Disengaged, the electromagnetic clutch has zero friction, drag, and power draw; engaged, the coil fires in under 30ms and torque transmission begins. IEC compact mounting fits existing 2W/3W powertrain housings without redesign.

Single Disc Clutch
Torque: 7–220 Nm (covers 2W/3W)Disengaged drag: ZeroEngagement: <30 msScope: 2W/3W shaft torques only
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Buyer Persona Insights

Detailed problem statements for Design Engineers and Purchase / Procurement Managers specific to this industry will be added in the next phase of content development.

Coming Soon
Products for Automotive & EV

Relevant Product Range

Only the product types relevant to automotive & ev applications — stocked in Bengaluru for same-week dispatch.

Single Disc Clutch

7–220 Nm · 24V/48V DC
  • 2-speed EV transmission — zero backlash engagement
  • On-demand eAxle disconnect — zero drag when disengaged
  • Sub-30ms engagement — transparent rider experience
  • Low coil wattage — minimal battery impact
  • Live reference: MTA EMTC 2W/3W EV powertrain, Palwal
Electromagnetic

Safety Brake

7–40 Nm · Spring-applied
  • EV parking brake — zero battery drain during hold
  • Hill hold — spring holds on gradient without power
  • Instantaneous engagement on key-off or power loss
  • No field recalibration — factory-set spring force
  • Compact single disc — minimal weight penalty on 2W/3W
Electromagnetic

Clutch-Brake Combination

6–200 Nm · 24V DC
  • EV assembly line precision torque tooling
  • Electronically set torque — no mechanical drift over life
  • Zero backlash — clean start-stop at each fastening station
  • No shift-change recalibration required
  • Proven at Tier-1 automotive assembly lines in Bengaluru
Electromagnetic
Why PV Industries

The Right Partner for Automotive & EV

What sets PV Industries apart for automotive & ev customers specifically.

01

MTA EMTC — Live EV Drivetrain Reference

MTA EMTC is manufacturing India's first 2-speed automatic EV powertrain for electric 2W and 3W using PV Industries' electromagnetic clutch as the core actuation component — selected for its low power draw, zero-backlash engagement, and 48V EV architecture compatibility. Proven in production, not aspirational.

02

Bosch & MICO — Tier-1 Automotive Validated

PV Industries supplies clutch-brake combinations to Bosch Limited and MICO — two of India's most demanding automotive component manufacturers with high-cycle assembly lines where torque consistency is non-negotiable. Tier-1 validation for automotive assembly applications.

03

Indian-Made — No Import Risk for Fast-Moving EV Programmes

European and Japanese clutch suppliers create 8–14 week import lead times that slow EV prototype cycles. PV Industries is Indian-made, INR-priced, locally stocked — no forex risk, no supply chain dependency, with local application engineering support.

Discuss Your Automotive & EV Application

Our application engineering team will confirm the right product, torque range, and mounting configuration for your specific requirement.

pvindustries@narsipurgroup.com  ·  B9, Jai Bharat Industrial Estate, Yeshwanthpur, Bangalore – 560022